How to Make Smoked Baked Beans: Better Than You Remember

Growing up, I hated baked beans (sorry, Mom!). But these smoked baked beans are a total game-changer. They have smoky bacon, sweet and savory sauce, and a hint of heat—all slow-cooked to perfection. The important thing to remember with smoker recipes is to have patience! The longer you let those beans smoke, the more amazing they’ll taste.

close up shot of wooden spoon in beans.

Smoked Baked Beans

Canned pork and beans get a smoky makeover in this irresistible recipe that's perfect for BBQs, potlucks, and beyond.
Prep Time 15 minutes
Cook Time 3 hours
Total Time 3 hours 15 minutes
Serving Size 8 servings

Equipment

  • Smoker

Ingredients 

  • 6 cans pork and beans undrained
  • 6 slices thick-cut bacon diced
  • 1 medium green bell pepper diced
  • 1 medium red bell pepper diced
  • 1 medium onion diced
  • 1/2 cup BBQ sauce your favorite kind
  • 1/3 cup brown sugar
  • 1/4 cup apple cider vinegar
  • 2 tbsp Worcestershire sauce
  • 2 tbsp Dijon mustard
  • 2 tsp smoked paprika
  • 1 tsp chili powder
  • 1 tsp garlic powder
  • 1 tsp black pepper
  • 1/4 tsp cayenne pepper optional for heat

Instructions 

  • Preheat the smoker. Set your smoker to 250°F (120°C) and use wood chips like hickory, mesquite, or applewood for a deep, smoky flavor.
  • Cook the bacon. In a large skillet, cook the diced bacon over medium heat until it’s crispy. Remove the bacon with a slotted spoon and set aside, leaving about 2 tablespoons of bacon fat in the pan.
  • Sauté the vegetables. Add the diced green and red bell peppers, onion, and garlic in the same skillet with the bacon fat. Sauté for 5-7 minutes until the vegetables are soft and starting to caramelize.
    overhead shot of veggies in pan.
  • Mix the beans and sauce. In a large bowl (or baking pan), combine the pork and beans, sautéed vegetables and bacon, ketchup, BBQ sauce, brown sugar, apple cider vinegar, Worcestershire sauce, Dijon mustard, smoked paprika, chili powder, cumin, black pepper, and cayenne pepper (if using). Stir until everything is well combined.
    overhead shot of all ingredients in aluminum pan.
  • Transfer to a pan. Pour the bean mixture into a large cast iron skillet, Dutch oven, or aluminum baking pan that is safe for the smoker. Spread the mixture evenly.
  • Smoke the beans. Place the pan in the smoker and smoke uncovered for 2.5 to 3 hours, stirring halfway through. The beans should thicken and noticeably darken.
  • Finish and serve. Once the beans are thick and bubbling, carefully remove them from the smoker. Let them rest for 10-15 minutes to cool slightly before serving.

Notes

  • I use a 9×9 square disposable baking pan (called a “poultry pan” at the grocery store”) and mix all the ingredients right inside.
  • Feel free to adjust the sweetness and heat by tweaking the amount of brown sugar and cayenne pepper.
  • For even more of a smoky flavor, you can add chopped smoked sausage or pulled pork along with the bacon.
  • If you don’t have a smoker, bake the beans in a 300°F oven for 1.5-2 hours, stirring occasionally. To mimic the smoked flavor, add 1 teaspoon of liquid smoke.
Calories: 832kcal | Carbohydrates: 140g | Protein: 35g | Fat: 20g | Saturated Fat: 7g | Polyunsaturated Fat: 3g | Monounsaturated Fat: 9g | Trans Fat: 0.04g | Cholesterol: 59mg | Sodium: 2931mg | Potassium: 2093mg | Fiber: 34g | Sugar: 17g | Vitamin A: 925IU | Vitamin C: 45mg | Calcium: 347mg | Iron: 11mg

These beans are a total game-changer for me. I used to think baked beans were a bland side dish, but this recipe completely changed my mind. The smoky flavor is out of this world, and the combination of sweet and savory is irresistible. I love that they’re hearty enough to be a meal on their own, but they also pair perfectly with grilled meats or a simple salad. Honestly, I can’t get enough of them!

close up shot of beans with a wooden spoon in it.

Every time I make these, they’re a hit – even my picky eaters clean their plates! And the best part? They’re so easy to make, even if you’re new to smoking.

Tips for Smoked Baked Beans

  • Don’t Skip the Bacon: That bacon fat adds a ton of flavor, so don’t be tempted to use pre-cooked bacon!
  • Low and Slow is Key: Resist the urge to crank up the heat. The low and slow cooking time is what gives the beans their incredible depth of flavor.
  • Taste as You Go: The beauty of this recipe is you can adjust the flavors to your liking. Taste the mixture before smoking and add more spices or sweetness if needed.
  • Keep an Eye on the Liquid: If the beans start to look dry during smoking, add a splash of water or apple cider vinegar to keep them moist.
  • Don’t Rush the Rest: Letting the beans rest after smoking allows the flavors to meld and the sauce to thicken up even more.

Key Ingredients and Tools

Let’s take a quick look at a few key ingredients that make this recipe shine.

overhead shot of ingredients.
  • Smoker. Of course, a smoker is perfect for achieving that deep, smoky flavor. But if you don’t have one, an oven with liquid smoke can do the trick! If you have one, why not make my smoked pizza for a complete meal?
  • Thick-Cut Bacon. Regular bacon works, too, but thick-cut bacon holds up better to the long cooking time and adds a richer flavor to the beans.
  • Apple Cider Vinegar. This adds a subtle tang that balances the sweetness of the brown sugar and complements the smoky notes.
  • Smoked Paprika. Regular paprika just won’t cut it here! Smoked paprika adds another layer of smoky goodness to the beans.

These are just a few highlights, but all the ingredients combine to create a truly delicious dish.

Serving Suggestions

Serve with grilled chicken, pulled beef sliders, or a simple green salad.

Troubleshooting and Help

Can I make these beans less sweet?

Absolutely! Feel free to reduce the brown sugar if you’d rather have a less sweet baked bean. You can start by reducing it by half and then adjust it to taste. Remember, you can always add more sweetness later, but it’s harder to take it away.

I don’t have Dijon mustard. Can I use something else?

Sure thing! Dijon mustard adds a bit of tanginess, but you can substitute it with yellow or even whole-grain mustard if you want. Just keep in mind that the flavor might be slightly different.

My beans are still a bit watery after cooking. What should I do?

No worries, this can happen sometimes. If your beans are too soupy, cook them uncovered in the smoker (or oven) until they reach your desired consistency. Remember, low and slow is the key, so be patient!

Can I make these beans in a slow cooker?

While I haven’t tested this recipe in a slow cooker, it’s worth a try! I’d recommend sautéing the bacon and vegetables as directed, then combining all the ingredients in the slow cooker. Cook on low for 6-8 hours or high for 3-4 hours or until the beans are thick and flavorful. Alternatively, you can also make my cast iron skillet baked beans.

Please get in touch with me if you have any questions or want to share your twists on this recipe!

Storing Leftovers

Make sure always to follow food safety practices when storing leftovers.

In the Fridge:

  • Let the beans cool completely.
  • Transfer them to an airtight container.
  • Store in the refrigerator for up to 5 days.

Freezing:

  • These beans freeze well!
  • Let them cool completely.
  • Transfer them to a freezer-safe container or bag, leaving a little space for expansion.
  • Freeze for up to 3 months.

To Reheat:

  • From the Refrigerator: Warm them up on the stovetop over medium heat, stirring occasionally, or in the microwave until heated through.
  • From the Freezer: Thaw overnight in the refrigerator. Then, reheat on the stovetop or in the microwave.

So there you have it – a simple yet incredibly flavorful smoked baked beans recipe sure to impress. They’re perfect for any occasion, whether you have a backyard barbecue or need a quick and easy side dish. The smoky bacon, sweet and tangy sauce, and tender beans create an irresistible flavor that will have everyone returning for seconds.

overhead shot of beans in pan with wooden spoon in it.
picture of smiling female

By Katie Shaw

Katie lives in Virginia with her husband, three daughters, a chocolate lab, and over thirty chickens. She loves creating simple tutorials for sourdough, bread, and soap. Her recipes, articles, and YouTube videos reach millions of people per year.

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