Smoked Baked Beans

This is the side dish you didn’t know you needed. Tuck it in with the smoker whenever you’re smoking your main dish, and they’ll quietly cook away. They have smoky bacon, sweet and savory sauce, and a hint of heat. The important thing to remember with smoker recipes is to have patience! They need time to absorb the smoke flavor.

baked beans in aluminum tray with wooden spoon.

This is a great side dish to throw in alongside your smaller entrees like pork tenderloin. It’s a great use of space, and these are sooooo simple.

Ingredients and Tools You’ll Need

If you don’t have one or two of the seasonings, that’s fine, but don’t leave too much out. If you don’t have a smoker, bake the beans in a 300°F oven for 1.5-2 hours, stirring occasionally. To mimic the smoked flavor, add 1 teaspoon of liquid smoke.

I like to use a 9×9 square disposable baking pan (called a “poultry pan” at the grocery store) and mix all the ingredients right inside. Makes it all so much easier.

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overhead shot of ingredients.

This makes enough for 8 large servings. If you’d like to double or triple this recipe, you can make adjustments in the recipe card at the bottom of this post.

Equipment

  • Smoker
  • Large skillet
  • aluminum baking pan (or cast iron skillet, Dutch oven, or any other oven-safe pan)

Ingredients

  • 6 cans of pork and beans, undrained
  • 6 slices of thick-cut bacon, diced
  • 1 medium green bell pepper, diced
  • 1 medium red bell pepper, diced
  • 1 medium onion, diced
  • ½ cup BBQ sauce, your favorite kind
  • ⅓ cup brown sugar
  • ¼ cup apple cider vinegar
  • 2 tablespoons Worcestershire sauce
  • 2 tablespoons Dijon mustard
  • 2 teaspoons smoked paprika
  • 1 teaspoon chili powder
  • 1 teaspoon garlic powder
  • 1 teaspoon black pepper
  • ¼ teaspoon cayenne pepper, optional for heat

How to Make Smoked Baked Beans

If the beans start to look dry during smoking, add a splash of water or apple cider vinegar to keep them moist.

Step One: Cook Bacon And Veggies

First things first – get your smoker going at 250°F. I always use hickory chips because they give the BEST flavor, but you can use whatever you’ve got.

Grab your biggest skillet and cook up that bacon until it’s nice and crispy. Don’t throw away that bacon fat though – we’re using it! Just leave about 2 tablespoons in the pan and set your bacon aside.

Toss all those diced peppers and onions into that bacon fat and let them get soft and golden. Takes about 5-7 minutes, and your kitchen will smell amazing.

overhead shot of veggies in pan.

Step Two: Assemble

Here’s where I save myself some dishes – I use one of those disposable 9×9 pans (they call them poultry pans at the store) and mix EVERYTHING right in there. Beans, veggies, bacon, all the sauces and spices. Just dump it all in and stir it up.

overhead shot of all ingredients in aluminum pan.

Step Three: Smoke

Pop that pan right into your smoker – no cover needed. Let it smoke for about 3 hours, but give it a stir halfway through. You’ll know they’re done when they’re thick, dark, and bubbling like crazy.

beans in aluminum pan in smoker.

Storing & Serving

Store your leftovers in an airtight container in the fridge for up to 5 days, or freeze them for up to 3 months. Warm them up on the stovetop over medium heat, stirring occasionally, or in the microwave until they are heated through.

Have these for game day or a regular weeknight.

  • Serve with grilled chicken and a simple green salad.
  • Make these pulled beef sliders for game day to go with your beans.
  • If you’re making the beans in the smoker, you might as well do smoked chicken wings too.

Questions and Troubleshooting

Can I make these beans less sweet?

Yes, you can adjust the brown sugar and cayenne pepper depending on how sweet or hot you want.

My beans are still a bit thin after cooking. What should I do?

If your beans are too soupy, cook them uncovered in the smoker (or oven) until they’re the consistency you want. Remember, low and slow is the key, so be patient!

close up shot of beans with a wooden spoon in it.

More Ways To Cook Beans

These are an easy, cheap, and filling side dish.

Printable Recipe

close up shot of wooden spoon in beans.

Smoked Baked Beans

Katie Shaw
Canned pork and beans get a smoky makeover in this irresistible recipe that's perfect for BBQs, potlucks, and beyond. Makes 8 servings.
No ratings yet
Prep Time 15 minutes
Cook Time 3 hours
Total Time 3 hours 15 minutes

Equipment

  • Smoker
  • Large skillet
  • aluminum baking pan (or cast iron skillet, Dutch oven, or any other oven-safe pan)

Ingredients
  

  • 6 cans pork and beans undrained
  • 6 slices thick-cut bacon diced
  • 1 medium green bell pepper diced
  • 1 medium red bell pepper diced
  • 1 medium onion diced
  • ½ cup BBQ sauce your favorite kind
  • cup brown sugar
  • ¼ cup apple cider vinegar
  • 2 tablespoons Worcestershire sauce
  • 2 tablespoons Dijon mustard
  • 2 teaspoons smoked paprika
  • 1 teaspoon chili powder
  • 1 teaspoon garlic powder
  • 1 teaspoon black pepper
  • ¼ teaspoon cayenne pepper optional for heat

Instructions
 

  • Preheat the smoker. Set your smoker to 250°F (120°C) and use wood chips like hickory, mesquite, or applewood for a deep, smoky flavor.
  • Cook the bacon. In a large skillet, cook the diced bacon over medium heat until it’s crispy. Remove the bacon with a slotted spoon and set aside, leaving about two tablespoons of bacon fat in the pan.
  • Sauté the vegetables. Add the diced green and red bell peppers, onion, and garlic to the same skillet with the bacon fat. Sauté for 5-7 minutes until the vegetables are soft and starting to caramelize.
  • Mix the beans and sauce. In a large bowl (or baking pan), combine the pork and beans, sautéed vegetables and bacon, ketchup, BBQ sauce, brown sugar, apple cider vinegar, Worcestershire sauce, Dijon mustard, smoked paprika, chili powder, cumin, black pepper, and cayenne pepper (if using). Stir until everything is well combined.
  • Transfer to a pan. Pour the bean mixture into a large cast iron skillet, Dutch oven, or aluminum baking pan that is safe for the smoker. Spread the mixture evenly.
  • Smoke the beans. Place the pan in the smoker and smoke uncovered for 2.5 to 3 hours, stirring halfway through. The beans should thicken and noticeably darken.
  • Finish and serve. Once the beans are thick and bubbling, carefully remove them from the smoker. Let them rest for 10-15 minutes to cool slightly before serving.

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Notes

I use a 9×9 square disposable baking pan (called a “poultry pan” at the grocery store) and mix all the ingredients right inside.
Feel free to adjust the sweetness and heat by tweaking the amount of brown sugar and cayenne pepper.
For even more of a smoky flavor, you can add chopped smoked sausage or pulled pork along with the bacon.
If you don’t have a smoker, bake the beans in a 300°F oven for 1.5-2 hours, stirring occasionally. To mimic the smoked flavor, add 1 teaspoon of liquid smoke.

Nutrition

Calories: 832kcalCarbohydrates: 140gProtein: 35gFat: 20gSaturated Fat: 7gPolyunsaturated Fat: 3gMonounsaturated Fat: 9gTrans Fat: 0.04gCholesterol: 59mgSodium: 2931mgPotassium: 2093mgFiber: 34gSugar: 17gVitamin A: 925IUVitamin C: 45mgCalcium: 347mgIron: 11mg
Did you make this?Let me know how it went!

Love,

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2 Comments

  1. My husband and I avoid canned foods as a rule (we’re also vegetarian). Do you have a recipe for making baked beans from scratch? Substituting for the meat is easy, I just wondered if you had a favorite recipe for the beans themselves. I love all of the recipes I’ve tried so far!

    1. hey Marcia, I would just go with a different method and start with dried navy beans and do them in the crockpot with a little liquid smoke! I have a recipe for this I love in the winter I’ll get it written up soon 🙂

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